Blockade is a clear, water based non-flammable inorganic liquid that
reacts with cementicious products to permanently seal, harden and
waterproof.
The modified silicates in Blockade react
chemically with the free calcium ions (free lime) in the cured concrete
matrix to create calcium silicate hydrates within the pores and cracks in
the concrete. These stable, inert, crystal-like compounds become a
permanent non-wearing integral part of the concrete sealing capillaries
against the ingress of water and other foreign matter providing a
permanent waterproof barrier. In turn, this chemical reaction also
dramatically hardens and protects concrete and other cementicious
products.
The chemical formula of Blockade allows the
sprayed product to form a gel, which is then absorbed into concrete up to
depths of 20mm (after suitable watering schedule) and has the ability to
bridge leaking cracks up to 2.0mm. This applies most importantly to
rooftops where thermal stress is a very high risk factor. This barrier
protects against water and chloride ions.
Recommended Uses:
- Roof Decks
- Podium Decks
- Balcony Decks
- Bridge Decks
- Car Parks
- Floors of sugar mills, dairies, piggeries, etc.
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- Tunnels
- Wharves
- Airport
- Concrete Surfaces
- Water Storage Tanks
- Rendered Surfaces
- Sandstone
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Advantages:
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- One part, no mixing
- User Friendly
- Environmentally Friendly
- Dries fast, odourless
- Cost Effective
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- Permanent
- Non-wearing
- Non-flammable
- Compatible with paint and adhesives
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Surface Preparation
Surface to which Blockade is to be applied
must be free of dirt, oil, grease and surface contamination. Surface shall
be free of water puddles and condensation. Blockade must be applied to
clean, dry, dust free concrete surface at least 28 days old. Renders can
be treated after 7 days.
Contrary to the above, Blockade can be
applied to new concrete once dry enough to walk on, to provide a very
effective curing compound.
Curing compounds should not be present in
materials. Any materials which prevent penetration should be removed.
Where segregation or voids are apparent, chip out, treat with Blockade,
and then make good with cementitious materials.
Note: Protect glass, aluminium, wood stains
and painted metal surfaces from overspray.
Application
Blockade is best applied by means of a low
pressure sprayer such as a nap sack type sprayer at between 20 to 30 psi.
Do not use high pressure spray equipment as this will atomise the product
preventing it from performing its function.
Shake well before use.
Locate all cracks and flood with solution ensuring they are filled with
product.
Note: For treatment of structural and active cracks refer: Blockade
Technical Handbook.
Apply the solution to the remaining area at a rate of between 4-6 square
metres per litre.
When surface becomes touch dry - (generally 2-6 hours depending on wind
conditions and ambient temperature) flood spray the treated areas with
water.
Next day - 24 hours later, water again.
Next day - 24 hours later, water again.
After the final watering, it is recommended to flood the area with water
and allow to pond for a minimum of 12 hours to verify that a waterproof
seal has been achieved.
Should the 'Blockade treated surface' be effected by rain before the
surface has become touch dry, it will be necessary to re-coat the surface
once dried out.
Coverage
Coverage depends on the porosity of the
concrete as a guide on new concrete an application rate of 5m2 per litre
is recommended.
Water 1 hour after application and then again at 24 and 48 hour intervals.
Concrete older than 3 years
In situations where the concrete is more
than three years old or it is likely that the 'free lime' has leached out,
the second watering should be substituted with an application of Reactor
25 at the rate of 5m2 per litre.
Properties
- Non Toxic
- Biodegradable
- Specific Gravity: 1.212 @ 25°C
- pH: 11.0
- Flash Point: no true flash point
- Hazardous chemicals: Sodium Silicate (modified)
Resistant To:
Mineral and organic acids, oil, grease and water
Packaging
Blockade is supplied in 20 or 200 litre drums. Shelf life is indefinite
but protect from direct sunlight.
Caution
Although Blockade is generally
non-hazardous and safe to use, the product is highly alkaline, can be
severely irritating if swallowed, corrosive to the eyes and can cause
irritation to sensitive skin.
Clean off with water, if splashed in eyes flush with water immediately
until irritation subsides.
Avoid contact with glass, aluminium, wood stains and painted metal
surfaces.
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